Effects of different cooling rates on the microstructure, crystallographic features, and hydrogen induced cracking of API X80 pipeline steel

Hydrogen-Induced Cracking (HIC) is a primary failure mechanism of pipeline-welded joints in the absence of external loading in the oil and gas exploration industries. Three different cooling rates after austenitization were used to simulate in the laboratory different regions of the heat-affected zone (HAZ) formed when welding an API X80 pipeline steel specially designed to enhance the HIC resistance. The samples were characterized with regard to microstructure and crystallography as well as HIC resistance. The HIC resistance test used NACE TM0284-2011 methodology. The microstructure and its homogeneity varied as a function of cooling rates. Samples containing inclusions and segregation zone from the segregation bands of specimens showed reduced HIC resistance, while specimens containing only acicular ferrite and granular bainite coupled with the absence of segregation zone showed significant improvement in HIC resistance. The best HIC resistance results came from samples presenting fine acicular ferrite consisting of fine interlocking plates, with divergent crystallographic orientations, preventing the formation of localized strain distribution inside the grain and at grain boundaries. It was also found that a large proportion of medium-angle boundaries prevent microcrack initiation and the transgranular mode of crack propagation.